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p r o d u c t s

  •  Micro Controlled Combination Center Seal & Three side Pouch Making Machine

•  Bottom Sealing Machine

•  Side Sealing bag Making Machine

•  Stand up Zipper Machine

  • Center seal pouch making machine
    •  

     


    		 1 : MACHINE DESCRIPTION
     
         The high speed stand-up pouch making machine is an intermittent machine for making three-side
         seal pouch, with zipper & stand-up pouches. The machine has got a touch of
         flexibility in production and can be operated easily. The machine is govern by PLC and has
         " SERVO DRIVEN PAPER PULLING MECHAISMM " , Results in zero variable pouch lenth.
     

    The above machine offers a high class sealing finish & strength at optimum production rate.
     
    2 : MACHINE SPECIFICATION
     
    2.1 MACHINE NAME :
    AUTOMATIC HIGH SPEED STAND UP POUCH MAKING MACHINE. MODEL SP- 10

    2.2 OPERATION SPEED :

    (I) 10 - 14 M/ MIN. - FOR 3 SIDE SEAL POUCH
    (II) 8 - 10M/ MIN - FOR ZIPPER POUCH
    (III) 8 - 10M/ MIN - FOR STANDUP POUCH

    MAX. UPTO 100 SHOTS/ MINS.
    ( @ Operation speed varied with respect to the film composition, film
    construction and the pouch size )
    2.3 FILM SIZE : (I) FOR MAIN UNWIND - 300 MM - 1000 MM
    (II) FOR BOTTOM UNWIND - 30 MM - 150 MM
    2.4 FILM ROLL DIAMETER : (I) FOR MAIN UNWIND - MAXIMUM - 600 MM
    (II) FOR BOTTOM UNWIND - MAXIMUM - 400MM
    2.5 POUCH SIZE RANGE : (I) FOR 3 SIDE SEAL/ZIPPER POUCH
                           WIDTH = 60 MM - 500 MM
                            LENGTH = 60 MM - 500 MM
    (II) FOR STAND UP POUCH
                         1 - LINE TAKING, WIDTH = 75 MM - 500 MM
                              LENGTH = 150 MM - 500 MM
                              BOTTOM WIDTH = 15 MM - 75 MM
                         2 - LINE TAKING, WIDTH = 75 MM - 250 MM
                              LENGTH = 75 MM - 250 MM
                              BOTTOM WIDTH = 15 MM - 75 MM
    2.6 PRODUCTION LINE OF       TAKING : STAND UP POUCH      = 1 - 2 LINE PRODUCTION
    3 SIDE SEAL POUCH  = 1 - 4 LINE PRODUCTION
    ZIPPER POUCH          = 1 - 2 LINE PRODUCTION
    2.7 ELECTRICAL SUPPLY : 3 PHASE 415 VOLTS A.C./50 HZ
    2.8 ELECTRICAL POWER       CONSUMPTION : 30KW (MAX) ( The power consumption increases vwith the optional attachment )
    2.9 PRODUCT COUNTER : VOLUNTARY SETTING COUNTER
    2.10 PRIME MOVERS : I.  MAIN MOTOR
         A.C. 415 VOLT/ 50 H. III - PHASE INDUCTION MOTOR - 5      HP/        144 RPM ( STAR )
    II. SERVO MOTOR FOR FILM PULLING
         2000 RPM WITH 14 Nm. MAX. TORQUE GENERATION
    III. UNWIND MOTOR - 4 NOS
         A.C. 220 VOLT/50. 3 PHASE INDUCTION MOTOR - 1 HP/      1400      RPM ( DELTA )
    2.11 THERMOSTAT : PID FUZZY LOGIC CONTROLLER WITH UPPER & LOWER LIMIT CONTROL.
    2.12 PAINTING : I. PAINT COLOUR - STANDARD COLOUR ' SEA GREEN '
       CUSTOMER' S COLOUR PREFERENCE IS ACCEPTABLE
    II. PAINTED AREAS : MACHINE BODY PANELS COVERS
    2.13 AIR : CONSUMPTION * = 60 Cum/HR. PRESSURE = 6 BAR WATER CONTENT = <0.01%
    * Air Consumption varies with the Addition Of Optional attachment.
    2.14 WATER : CONSUMPTION = 8 - 15 L T./MIN.
    PRESSURE = 1 - 2 BAR ( AT MACHINE )
    TEMPERRATURE = 5 - 10 DEG. C.
    2.15 APPLICATIVE FILM :
    ( POUCH MATERIAL )     		LAMINATED MULTI LAYERED FILM ( FILM CONSTRUCTION MAY INFLUENCE THE POUCH MAKING CONDITIONS )
    2.16 CONTROL PANEL : I. OPERATOR'S PANEL
    II. HEATER PANEL
    III. BRAKE PANEL
    IV. STATIC CHARGE NEUTRALIZER
    2.17 MACHINE DIMENSIONS : L = 8.5 METER
    W = 2.3 METER
    H = 2.7 METER
    2.18 MACHINE WEIGHT : 4250 KG NET ( APPROX )
    3 : COMPOSITION OF MACHINE
     
    The following is a comprehensive list of major items of supply:
              3.1 Main Machine Unit :
    3.1.1 Cutting Unit : This is the final operating unit driven by CAM - FOLLOWER link and cut the film by scissors mechanism.
    3.1.2 Front Cooling Station : The final station for cooling provided by means of press type cooling arrangement driven by Rocker Arm for the sealing perpendiculr to the flow of film
    3.1.3 front Sealing Station : The final station provided by means of press type sealing arrangement driven by Rocker Arm for the sealing perpendicularto flow of film
    3.1.4 Photo Cell Station : The NT 6 series photocell installed for the feedback of registration mark on the film.
    3.1.5 Encoder Station : The rotary type Encoder give the feedback in terms of pulse which meansures the linear film flow length.
    3.1.6 Bit Sealing Station : This station Provides the 100 mm ( Max. ) Bit sealing at the edge of the film.
    3.1.7 V - Notching Station : This makes V shape notch on the pouch for the tearing.
    3.1.8 Pneumatic Punching Station : This station Provides a wide range of punching on the pouch for the up pouch bottom sealing & carry bag punching purpose
    3.1.9 Rear Cooling Station : The parallel cooling station with respect to the flow of film Providing a high class sealing finish to the rear sealing station.
    3.1.10 Rear Sealing Station: ( Radius Sealing ) The parallel sealing station with respect to the flow of provided for radius sealing of the film.
    3.1.11 Main Drive Assembly : This assambly constitutes a cam - follower mechanism, which gives drives to Rocker Arm assembly for the reciprocating motion of station.
    3.1.12 Miscellaneous Assemblies : a. Slitting Assembly - This unit is oriented before the cutting unit which     provides the parallel cutting on the film flow for the multiple     production per stroke.
    b. Pinch Roller Assembly - this unit oriented after horizontal dancing      assembly which directs the web flow of upper & lower layer of film.
    c. Lubrication Network - with the help of oil pump this network lubricated     all the cam follower in the main drive.
          3.2 Horizontal Daccing Unit
       This unit provides constant tension and feed to the upper and lower filom.
          3.3 Unwind Unit :
    This is the third unit of the machine placeed behind the horizontal dancing unit.
    The above unit is vertical unwind incorporated with a laver arm Dancing roller Assembly , and to side unwind units the bottom film.